Bohr Materials

Metallised Single-Crystal Heat Sinks

Four gold-coloured metallised single-crystal diamond heat sinks on a grey background.

Single-crystal heat sinks with a solderable metal stack, ready to bond directly to a chip or power device.

Diamond is difficult to solder directly, and a bare diamond interface carries a high thermal contact resistance. A multilayer metal film, sputtered or evaporated onto the single-crystal plate, solves both, so the sink solders straight to a semiconductor chip or power device.

The metal stack, layer thickness, outline and substrate thickness are all set per order.

  • Ultra-high thermal conductivity in the diamond substrate
  • Low thermal expansion, well matched to semiconductor materials
  • Diamond substrate keeps its electrical insulation
  • Strong metal-diamond bond with low interfacial thermal resistance
  • Solders with tin or Au-Sn, or bonds by thermocompression
  • Oxidation- and corrosion-resistant metal layer for long-term stability

Specifications

Thermal conductivity at 300 K> 1800 W·m⁻¹·K⁻¹
Thermal diffusivity at 300 K> 1000 mm²·s⁻¹
Thermal expansion coefficient at 300 K1.0 ± 0.1 ppm·K⁻¹
Specific heat capacity at 300 K0.502 J·g⁻¹·K⁻¹
Hardness70 – 120 GPa
Young's modulus1050 GPa
Poisson's ratio0.1
Density3.52 g·cm⁻³
Metal film stackTi-Pt-Au (other stacks customisable)
Total metal layer thickness0.1 – 3 µm (customisable)
MetallisationSingle-sided or double-sided
Reference sizes28×28, 15×15, 10×10, 9×9, 8×8, 7×7 mm (customisable)
Substrate thickness0.1 – 5 mm (customisable)
Substrate surface roughness Ra0.5 – 20 nm

Reference values from the producer datasheet. Dimensions marked customisable are set per order. Request a quote to have a specification confirmed against your drawing.

Applications

Metallised sinks go where a diamond heat sink has to be soldered straight to the device it cools.

  • High-power semiconductor devices, including EV power modules and SiC and GaN RF power devices
  • Optoelectronics: high-power LED lighting, solid-state lasers and laser diode arrays
  • Quantum technology: quantum chips, quantum sensors and cryogenic optoelectronic devices
  • Aerospace

See all Thermal Management or browse all products.